Chapter 3: Pattern Transfer with Additive Techniques

Introduction

Silicon Growth

Doping of Si

Introduction

Conductivity of Semiconductors

Si Doping by Diffusion

Doping by Implantation

Oxidation of Silicon

Kinetics

Orientation Dependence of Oxidation Kinetics

Thermal SiO2 Properties

Physical Vapor Deposition

Introduction

Thermal Evaporation

Sputtering

Molecular Beam Epitaxy

Laser Sputter Deposition or Ablation Deposition

Ion Plating

Cluster Beam Technology

Chemical Vapor Deposition

Introduction

Reaction Mechanisms

Step Coverage

Energy Sources for CVD Processes

Overview of CVD Process Types

Plasma-Enhanced CVD

Atmospheric Pressure CVD

Low Pressure CVD

Very Low Pressure CVD

ECR CVD and Example of a High Density Plasma (HDP)

Metallorganic CVD

Spray Pyrolysis

Epitaxy

Introduction

Liquid and Solid Phase Epitaxy

Selective Epitaxy

Epilayer Thickness

CVD Equipment

Silk-Screening or Screen-Printing

Introduction

How It Works

Types of Inks

Traditional Inks

Inks for Chemical Sensors

Sol-Gel Deposition Technique

Doctors’ Blade or Tape Casting

Plasma Spraying

Introduction

How It works

Deposition and Arraying Methods of Organic Layers in BIOMEMS

Introduction

Deposition Methods

Spin Coating

Dip Coating

Plastic Spraying

Casting

Doctor’s Blade or Tape Casting

Glow Discharge (Plasma) Polymerization

Langmuir-Blodgett and SAM Approach

Patterning of Organic Materials

Introduction

Patterning Through Photolithography

Patterning of Hydrogels, Gas Permeable Membranes and Ion Selective Electrodes

Very Large Scale Immobilized Polymer Patterning and Synthesis

Proteins Patterning with Lithography

Digital Mirror Array Patterning

Inkjetting and Microspotting

Introduction

Ink-jet Printing

Mechanical Microspotting

Micro-Contact Printing

Conductive Polymer Patterning

Thin versus Thick Film Deposition

Selection Criteria for Deposition Method

Examples

3.1  Spray Pyrolysis

3. 2  Plasma-Beam Deposition

3.3  Proposed Scenario for Continuous Manufacture of Polymer/Metal Based Biosensors

 

    Problems